· Facility expected to be the largest of its kind to date in Europe, and the first of its kind in Germany
· Part of a goal for multiple planned units across Europe and U.S. to add as much as 600,000 tonnes/year of advanced recycling capacity by 2030, enabling greater supply of recycled plastic content to major brands across the globe
· Mura's HydroPRS advanced recycling process is unique, as it uses supercritical steam to convert most forms of plastics, which have previously been deemed 'unrecyclable’
· Represents a key contribution to Dow's climate and circularity target to enable 1 million metric tons of plastic to be collected, reused or recycled by 2030
· Dow's support of Mura Technology enables Mura to build on its multi-year pipeline of planned projects, the first of which will be sited in Teesside, U.K. and is on track to be fully operational in 2023.
Image: Mura Technology
Dow and Mura Technology, the global pioneer of an advanced plastic recycling solution, have unveiled the next step in their ongoing collaboration to help solve the global plastics waste issue and advance circularity. Mura plans to construct a new facility at Dow's Böhlen site in Germany – the latest in a series of planned facilities across the U.S. and Europe to rapidly scale advanced recycling of plastics – and the first expected to be based at a Dow site. This project is targeted for a final investment decision by the end of 2023.
Mura's new Böhlen facility in Germany, which is expected to be operational by 2025, would deliver approximately 120,000 tonnes/year of advanced recycling capacity at full run-rate. This and the other planned units expected to be constructed across Europe and the U.S. would collectively add as much 600,000 tonnes/year of advanced recycling capacity by 2030 – and position Dow to become the largest consumer of circular feedstock for polyethylene production globally.
"The continuation and growth of Dow and Mura's collaboration is another example of how Dow is working strategically to expand and build momentum around securing circular feedstocks and supporting breakthrough advanced recycling technologies," said Isam Shomaly, Dow business vice president for Feedstocks and Commodities.
"We continue to increase Dow's capacity to use recycled content as feedstock and continue to invest in the most effective technology available to enable our circular business model for plastics," said Diego Donoso, president of Dow Packaging & Specialty Plastics. "The diversification of our feedstock slate and decarbonization of our assets will enable the achievement of Dow's goal of a sustainable, low-carbon future, and meet strong and growing customer demand for circular polymers. This will be a significant step forward to decrease our dependency on virgin fossil-based feedstocks."
The planned facility builds on Dow's ongoing collaboration with Mura, first announced in 2021, with an initial project to construct the world's first plant using Mura's HydroPRS process, located in Teesside, UK, which is expected be operational in 2023 with an initial 20KTA production line. The Böhlen, Germany, site, expected to be co-located with Dow's manufacturing facilities, would enable a significantly larger capacity for plastic waste and considerably increase the supply of fully circular feedstock to the industry.
Dow aims to take advantage of co-location benefits, which could significantly reduce the cost of scaling advance recycling facilities. In addition, co-location of Mura's facilities at Dow locations would be expected to reduce carbon emissions by minimizing transportation of the off-take and as gas output from the advanced recycling process can be converted back to plastics, thereby ensuring no by-products go to waste.
Mura's HydroPRS (Hydrothermal Plastic Recycling Solution) advanced recycling process is unique, as it uses supercritical steam to convert most forms of plastics – including flexible and multi-layer plastics, which have previously been deemed 'unrecyclable' – back into the original oils and chemicals from which they were made. These can then be used to create new, virgin-equivalent plastic products which are even suitable for food contact packaging.
With Mura's process, the same material can be recycled repeatedly, meaning it has the potential to eliminate single use plastic and prevent it from going to landfill or being incinerated. This has additional carbon benefits, with advanced recycling processes expected to save approximately 1.5 tons of carbon dioxide per ton of plastic recycled, compared to incineration and reducing reliance on fossil-based feedstocks.